How Seamless Steel Tubing is Made: « Walls Without Welds » ~ 1950 US Steel; Pipe Manufacturing

Support this channel: OR more at Fragment of a larger film. Originally a public domain film from the Library of Congress Prelinger Archives, slightly cropped to remove uneven edges, with the aspect ratio corrected, and one-pass brightness-contrast-color…

How Seamless Steel Tubing is Made: "Walls Without Welds" ~ 1950 US Steel; Pipe Manufacturing



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Fragment of a larger film.

Originally a public domain film from the Library of Congress Prelinger Archives, slightly cropped to remove uneven edges, with the aspect ratio corrected, and one-pass brightness-contrast-color correction & mild video noise reduction applied.
The soundtrack was also processed with volume normalization, noise reduction, clipping reduction, and/or equalization (the resulting sound, though not perfect, is far less noisy than the original).
Wikipedia license:

A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members.

In common usage the words pipe and tube are usually interchangeable, but in industry and engineering, the terms are uniquely defined. Depending on the applicable standard to which it is manufactured, pipe is generally specified by a nominal diameter with a constant outside diameter (OD) and a schedule that defines the thickness. Tube is most often specified by the OD and wall thickness, but may be specified by any two of OD, inside diameter (ID), and wall thickness. Pipe is generally manufactured to one of several international and national industrial standards. While similar standards exist for specific industry application tubing, tube is often made to custom sizes and a broader range of diameters and tolerances. Many industrial and government standards exist for the production of pipe and tubing. The term « tube » is also commonly applied to non-cylindrical sections, i.e., square or rectangular tubing. In general, « pipe » is the more common term in most of the world, whereas « tube » is more widely used in the United States.

Both « pipe » and « tube » imply a level of rigidity and permanence, whereas a hose (or hosepipe) is usually portable and flexible. Pipe assemblies are almost always constructed with the use of fittings such as elbows, tees, and so on, while tube may be formed or bent into custom configurations. For materials that are inflexible, cannot be formed, or where construction is governed by codes or standards, tube assemblies are also constructed with the use of tube fittings…

There are three processes for metallic pipe manufacture. Centrifugal casting of hot alloyed metal is one of the most prominent process.[citation needed] Ductile iron pipes are generally manufactured in such a fashion. Seamless (SMLS) pipe is formed by drawing a solid billet over a piercing rod to create the hollow shell. As the manufacturing process does not include any welding, seamless pipes are perceived to be stronger and more reliable. Historically, seamless pipe was regarded as withstanding pressure better than other types, and was often more available than welded pipe.

Advances since the 1970s in materials, process control, and non-destructive testing, allow correctly specified welded pipe to replace seamless in many applications. Welded pipe is formed by rolling plate and welding the seam (usually by Electric resistance welding (« ERW »), or Electric Fusion Welding (« EFW »)). The weld flash can be removed from both inner and outer surfaces using a scarfing blade. The weld zone can also be heat-treated to make the seam less visible. Welded pipe often have tighter dimensional tolerances than the seamless type, and can be cheaper to manufacture…

Pipe is made out of many types of material including ceramic, glass, fiberglass, many metals, concrete and plastic. In the past, wood and lead (Latin plumbum, from which comes the word ‘plumbing’) were commonly used.

Typically metallic piping is made of steel or iron, such as unfinished, black (lacquer) steel, carbon steel, stainless steel, galvanized steel, brass, and ductile iron. Iron based piping is subject to corrosion if used within a highly oxygenated water stream. Aluminum pipe or tubing may be utilized where iron is incompatible with the service fluid or where weight is a concern; aluminum is also used for heat transfer tubing such as in refrigerant systems. Copper tubing is popular for domestic water (potable) plumbing systems; copper may be used where heat transfer is desirable (i.e. radiators or heat exchangers). Inconel, chrome moly, and titanium steel alloys are used in high temperature and pressure piping in process and power facilities. When specifying alloys for new processes, the known issues of creep and sensitization effect must be taken into account…

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